Product Introduction
The ceramic filter represents a new model of high-effect and energy-saving dewatering equipment. Our ceramic vacuum filter brilliantly integrates machinery power, micropore ceramic materials, and advanced ultrasonic techniques into one unified system. Depending on precise vacuum absorbing and capillary effects, our industrial ceramic filter realizes the highly efficient separation of liquids and solid materials. This reliable dewatering equipment serves as an essential solution for demanding environments requiring optimal moisture reduction.
Specifications Of Ceramic Filter
Model | Filter area (m2) | Filter Disc quantity (circle) | Filter plate quantity (piece) | Cubage of Groove (m3) | Power of Installation (kw) | Running Power (kw) | Main frame dimension (L×W×H/)((mm) |
TC-1 | 1 | 1 | 12 | 0.21 | 3.5 | 2.0 | 1600×1400×1500 |
TC-4 | 4 | 2 | 24 | 1.0 | 7.0 | 3.0 | 2400×2500×2100 |
TC-6 | 6 | 2 | 24 | 1.2 | 7.0 | 6.0 | 2400×2900×2500 |
TC-9 | 9 | 3 | 36 | 1.7 | 9.0 | 7.0 | 2700×2900×2500 |
TC-12 | 12 | 4 | 48 | 2.2 | 11.0 | 7.5 | 3000×2900×2500 |
TC-15 | 15 | 5 | 60 | 2.7 | 11.5 | 8.0 | 3300×3000×2500 |
TC-21 | 21 | 7 | 84 | 4.0 | 13.5 | 9.0 | 4600×3000×2600 |
TC-24 | 24 | 8 | 96 | 4.5 | 16.5 | 10.5 | 4900×3000×2600 |
TC-27 | 27 | 9 | 108 | 5.0 | 17.0 | 11.0 | 5200×3000×2600 |
TC-30 | 30 | 10 | 120 | 5.5 | 17.5 | 11.5 | 5500×3000×2600 |
TC-36 | 36 | 12 | 144 | 7.0 | 23.0 | 16.0 | 6600×3000×2600 |
TC-45 | 45 | 15 | 180 | 8.5 | 25.0 | 19.0 | 7500×3000×2600 |
TC-60 | 60 | 15 | 180 | 12.5 | 33.0 | 22.0 | 7500×3300×3000 |
TC-80 | 80 | 20 | 240 | 16.2 | 40.0 | 24.0 | 9000×3300×3000 |
TC-102 | 102 | 17 | 204 | 18.5 | 53.0 | 35.0 | 8800×3600×3300 |
TC-120 | 120 | 20 | 240 | 20 | 60.0 | 40.0 | 9700×3600×3300 |
TC-150 | 150 | 25 | 300 | 24 | 75.0 | 47.0 | 11200×3600×3300 |
Capacity Reference Parameter For Various Minerals
Mineral | Size Distribution | Feeding Concentration | Capacity (kg/m2/h) | Water Content (%) |
Gold Concentrates | -200～-325Mesh | 50～60 | 900～1500 | 6.5～11.5 |
Gold Gangue | -200～-400Mesh | 45～60 | 400～600 | 13～16 |
Copper Concentrates | -200～-325Mesh | 45～60 | 600～900 | 6.5～12 |
Iron Concentrates | -200～-325Mesh | 40～60 | 850～1500 | 6～10 |
Zinc Concentrates | -200～-325Mesh | 50～60 | 750～900 | 6.5～12 |
Lead Concentrates | -200～-400Mesh | 50～65 | 650～800 | 10～12 |
Bauxite | -200～-325Mesh | 50～60 | 350～450 | 10.5～12 |
Lead-zinc Gangue | -200～-325Mesh | 50～65 | 350～550 | 12～16 |
Residue of Cyanide | -325～-450Mesh | 50～60 | 350～550 | 21～24 |
Sulfur concentrates | -200Mesh pass 80% | 50～65 | 350～790 | 8～12 |
Nickel concentrates | -200～-325 mesh | 55～60 | 300～600 | 10～12 |
Coal concentrates | -200Mesh pass 80% | 50～65 | 550～930 | 18～20 |
Zinc oxide | -200Mesh pass 75% | 55～65 | 620～1200 | 8～12 |
Fluorite powder | -200Mesh pass 60% | 55～65 | 750～900 | 8～12 |
Specifications Of Ceramic Vacuum Filter
Modelo | Área de filtro (m2) | Cantidad de disco de filtro (círculo) | Cantidad de placa filtrante (pieza) | Cubo de ranura (m3) | Potencia de instalación (kw) | Potencia corriente (kw) | Dimensión de trama principal (mm) |
TC-1 | 1 | 1 | 12 | 0.21 | 3.5 | 2.0 | 1600×1400×1500 |
TC-4 | 4 | 2 | 24 | 1.0 | 7.0 | 3.0 | 2400×2500×2100 |
TC-6 | 6 | 2 | 24 | 1.2 | 7.0 | 6.0 | 2400×2900×2500 |
TC-9 | 9 | 3 | 36 | 1.7 | 9.0 | 7.0 | 2700×2900×2500 |
TC-12 | 12 | 4 | 48 | 2.2 | 11.0 | 7.5 | 3000×2900×2500 |
TC-15 | 15 | 5 | 60 | 2.7 | 11.5 | 8.0 | 3300×3000×2500 |
TC-21 | 21 | 7 | 84 | 4.0 | 13.5 | 9.0 | 4600×3000×2600 |
TC-24 | 24 | 8 | 96 | 4.5 | 16.5 | 10.5 | 4900×3000×2600 |
TC-27 | 27 | 9 | 108 | 5.0 | 17.0 | 11.0 | 5200×3000×2600 |
TC-30 | 30 | 10 | 120 | 5.5 | 17.5 | 11.5 | 5500×3000×2600 |
TC-36 | 36 | 12 | 144 | 7.0 | 23.0 | 16.0 | 6600×3000×2600 |
TC-45 | 45 | 15 | 180 | 8.5 | 25.0 | 19.0 | 7500×3000×2600 |
TC-60 | 60 | 15 | 180 | 12.5 | 33.0 | 22.0 | 7500×3300×3000 |
TC-80 | 80 | 20 | 240 | 16.2 | 40.0 | 24.0 | 9000×3300×3000 |
TC-102 | 102 | 17 | 204 | 18.5 | 53.0 | 35.0 | 8800×3600×3300 |
TC-120 | 120 | 20 | 240 | 20 | 60.0 | 40.0 | 9700×3600×3300 |
TC-150 | 150 | 25 | 300 | 24 | 75.0 | 47.0 | 11200×3600×3300 |
Capacity Reference Parameter For various minerals
Mineral | Distribución de tamaño | Concentración de alimentación | Capacidad (kg/m2/h) | Contenido de agua (%) |
Concentrados de oro | -200～-325Mesh | 50～60 | 900～1500 | 6.5～11.5 |
Ganga de Oro | -200～-400Mesh | 45～60 | 400～600 | 13～16 |
Concentrados de cobre | -200～-325Mesh | 45～60 | 600～900 | 6.5～12 |
Concentrados de Hierro | -200～-325Mesh | 40～60 | 850～1500 | 6～10 |
Concentrados de Zinc | -200～-325Mesh | 50～60 | 750～900 | 6.5～12 |
Concentrados de plomo | -200～-400Mesh | 50～65 | 650～800 | 10～12 |
Bauxita | -200～-325Mesh | 50～60 | 350～450 | 10.5～12 |
Ganga de Plomo - zinc | -200～-325Mesh | 50～65 | 350～550 | 12～16 |
Residuo de Cianuro | -325～-450Mesh | 50～60 | 350～550 | 21～24 |
Concentrados de azufre | -200Mesh pass 80% | 50～65 | 350～790 | 8～12 |
Concentrados de níquel | -200～-325 mesh | 55～60 | 300～600 | 10～12 |
Concentrados de carbón | -200Mesh pass 80% | 50～65 | 550～930 | 18～20 |
Óxido de zinc | -200Mesh pass 75% | 55～65 | 620～1200 | 8～12 |
Polvo de fluorita | -200Mesh pass 60% | 55～65 | 750～900 | 8～12 |
Features Of Ceramic Filter
Remarkable Energy Saving Performance
The energy-saving capabilities of our ceramic filter can reach an impressive ninety percent during standard operation. This remarkable reduction directly translates to exceptionally low energy consumption across your entire facility. Consequently, your overall daily operation costs will decrease substantially without sacrificing processing power. Facilities utilizing our solid-liquid separation equipment consistently report better financial returns on their production lines. Cost-effective performance makes our filtration machine an ideal choice for modern industrial applications.
Advanced Automation and Control
Modern facilities require smart systems that minimize manual intervention and human error. Our ceramic filter incorporates sophisticated PLC and computer integration paired with automatic valve control mechanisms. This exceptionally high degree of automation significantly reduces labor intensity for your operational staff. The automated scraper system automatically discharges materials once they enter the required vacuum-free condition. Operators can easily monitor continuous dehydration while focusing on other plant tasks. You receive a highly reliable and independent filtration system.
Efficient Cleaning and Maintenance
Maintaining optimal performance requires robust and reliable equipment cleaning protocols. An exclusive filter cake cleaning system is thoughtfully added to our ceramic filter to handle materials needing thorough washing. Service water efficiently enters the ceramic plate through a distributing valve to clean blocked miniholes. We also utilize cleaning with ultrasonic waves and low-density acid after the plate operates for a period. This rigorous maintenance routine perfectly maintains the efficient service life. Furthermore, the compact equipment structure offers highly convenient daily maintenance.
Use Cases Of Ceramic Filter
Nonferrous and Ferrous Metal Mining
Effective moisture removal is absolutely critical in complex mining and metallurgical operations. This ceramic vacuum filter has found wide application in the precise separation of selected mine and tails mine materials. We frequently supply this equipment for processing nonferrous metals, ferrous metals, and various less-common metal derivatives. The machine effortlessly handles material fineness ranging from negative two hundred to negative four hundred fifty meshes. The continuous dehydration for filter cakes is conducted effectively with the action of high vacuum force.
Chemical and Environmental Protection
Beyond traditional mining, our equipment serves a vital role in specialized chemical processing facilities. You can deploy our ceramic filter to manage the complex oxide of electrolyze residue and challenging slag in chemical production. Industrial clients heavily rely on this machinery to meet stringent environmental protection standards regarding wastewater and sludge. The advanced drainage system ensures stable and reliable application in virtually any demanding operating conditions. Our filtration solutions empower your facility to maintain environmentally responsible and highly compliant operations.
Why Choose Us
Comprehensive Turnkey Project Solutions
Selecting the right equipment supplier determines the long-term success of your processing plant. We are a high-tech enterprise and a leading mining equipment manufacturer capable of delivering complete project turnkey services. Our dedicated technical team has accumulated rich practical experience working directly within the mineral processing field. We take immense pride in manufacturing our own products with fully independent intellectual property rights. You can always count on our comprehensive engineering design and round-the-clock technical consultation services for your custom facility.
Reliable Global Support and Service
Establishing a trustworthy partnership requires continuous dedication to client success and operational stability. Our experienced on-site service personnel will travel to provide expert technical guidance for your custom installations. We proudly adopt a continuous working week schedule to address and resolve client problems at any time. Our responsive team guarantees effective answers to any of your operational questions within twelve hours. We remain permanently responsible for the production line projects we undertake globally, ensuring your complete operational peace of mind.
FAQ
What materials can this filtration machine process?
Our equipment effectively processes selected mine materials, ferrous metals, chemical slag, and various superfine materials ranging from negative two hundred to negative four hundred fifty meshes.
How does the equipment achieve energy savings?
The system combines machinery power, micropore ceramic, and capillary effect under vacuum pressure. This highly efficient design drastically reduces air consumption, allowing energy savings reaching up to ninety percent.
Can you provide custom project engineering?
Yes, our skilled engineering team offers full EPC turnkey services. We deliver comprehensive technical consultation, custom facility design, and tailored equipment manufacturing to suit your specific site requirements.
How is the ceramic plate cleaned during operation?
The machine utilizes an automated backwash system where filtrate enters through a distributing valve. Periodic deep cleaning combines advanced ultrasonic technology with low-density acid to maintain optimal performance.
